BAT-510
This simulator is designed to simulate unbalance or misalignment fault in order to generate vibration according to the degree of defects. It can be used to study vibration phenomenon caused by unbalance and misalignment, and furthermore, it’s ideal for training the method of correcting imbalance and misalignment by one machine.
Detailed Description
In order to generate the imbalance arbitrarily, 90 holes are drilled in 3 rows in the disc so that any unbalance mass can be added at the desired position.
The misalignment mechanism is designed to move the motor back and forth easily by turning bolt screw so you can engage the defect without disassembling the machine.
The BAT-510 is the best educational simulator for learning imbalance and misalignment and also very good trainer for acquiring technical skills for correcting unbalance and misalignment.
- Precision balancing work – Mass splitting, Changing radius of mass position
- Over hung and Center hung
- Alignment zig can be rotated 360 degree
- Jack bolts move motor easily
- Dial gauge shows movement of motor in 1/100 mm
- Defective bearing is installed in advance
- Vibration due to unbalance
- Vibration due to Misalignment
- Single or multi-plane balancing training
- balancing study of rotor(center hung and over hung)
- Alignment Training
- Vibration study according to coupling type
- Study of Bearing Defects and Load Effects
- Study of signal processing technique
- Optimal sensor location discovery
- Vibration expert certification test
| Electrical Specifications | |
| Electric motor | 150W (1/4 HP) BLDC motor |
| Driving method | Changing the rotation speed by DC voltage change |
| Speed range | 100 to 4500 rpm, adjustable by rotating knob |
| Display 1 | Instantaneous speed up to 9999.9 rpm |
| Run / Stop switch | when ON, operates at the same rotational speed as previously set |
| Safety switch | Safety switch to stop operation when cover is opened |
| Output Terminal | 1 pulse per revolution signal, 6V TTL |
| Terminal board | Terminal board with six BNC connectors for accelerometer output signal |
| Input Power | 220Vac Single phase , 60 / 50Hz |
| Operating environment | -10 to 50 ° C, 35 to 85 RH |
| Mechanical Specifications | |
| shaft | 25mm dia Steel |
| Unbalance Disk 1 (Rotor) | 154 mm dia aluminum disk which has 90 holes in three rows (140mm-36, 130mm-36, 120mm-18) for mounting unbalance mass around the disk / marking on the disk; hole radius, angle, and 90 degree line |
| Unbalance Disk 2 | Fan rotor with 5 wings, 154mm diameter / Holes at R = 68 position with 12 ° intervals, and markers for reference point marking |
| Unbalance disk 3 (optional) | 150mm diameter rotor disk, which has 124 balancing holes in six rows (140mm; 36, 130mm; 36, 120mm; 18, 100mm; 18, 80mm; 12, 72mm; 4) |
| Alignment mechanism | 162 mm, diameter 150 mm, machining 18 M8 screw holes, 40gr mass inside, 15 mm movement for 40 seconds, 1 aluminum rotor |
| Alignment mechanism | Coupling is high enough to rotate alignment fixture by 360 ° / Motor legs are slightly different in height (soft foot 0.6, 0.4, 0.2 mm short) / Install knob screw to pull or push legs back and forth to adjust alignment |
| Bearing unit | Sealed Ball Bearings (6205) |
| Bearing housing | Normal and defective bearings are assembled together and can be shifted left and right by sliding |
| Defect bearing | Inner ring defect bearing (diameter 0.5 and 1 mm hole), outer ring defect bearing (diameter 0.5 and 1 mm hole) |
| Loader (optional) | A rotating body having a diameter of 130 mm for giving a load to the bearing |
| Foundation base | Precision machined die-cast aluminum base and 6 rubber foot |
| Safety cover | Impact resistant transparent cover with safety isolator |
| Physical Specifications | |
| Weight | Approximately 30kg |
| Size | Width x Depth x Height = 690x390x480 mm |